AI applied to Industry
Common problems
Things we hear in factories.
- Why did line 2 stop again? (Production)
- What was yesterday's OEE? (Management)
- Did the machine give any warning before it broke? (Maintenance)
- The data is in the MES, but getting it out takes a day. (Planning)
- The ERP stock doesn't match the warehouse. (Logistics)
- Who changed the production plan? (Planning)
- The batch is on hold and nobody knows why. (Quality)
- How much energy did we use on this shift? (Management)
- The shift report is still on paper. (Production)
- Only our most senior technician can tune this machine. (Maintenance)
- What does the rush order push back? (Planning)
- How many parts did we scrap this week? (Quality)
- The truck is here and the load isn't ready. (Logistics)
- Do we really need another spreadsheet for this? (Management)
Operational view
The whole factory in one view
Data at the bottom, the operational view at the centre, intelligent agents and command on top.
Production
Control production with complete visibility
- Dashboards and performance indicators
- Work orders and capacity by line
- Automated reports
- Start and end times recorded for each task
- Material consumption records
- Time and waste measured by the minute
- Automated planning with AI
- Failure prediction
- Preventive maintenance scheduled automatically
- Real-time anomaly alerts
- Permissions by role, team and line
- Detailed access settings for each module
- Audit trail of who views and edits what
The journey
From the first line to the whole factory.
- 01
Prove it in a real operation.
We choose a high-impact process, map the data and put the first solution to work with your team.
- Diagnosis
- Workshops
- Production pilot
- 02
Take what works across the factory.
We expand the solution to other teams and systems, with training and clear rules for daily work.
- Expansion
- Integration
- Training
- 03
Put your team in control.
We train the factory team and hand over the documentation and permissions to run and evolve each system independently.
- Autonomy
- Governance
- Ongoing support
Implementation
Run it where you need it
Standards and security
Built to industry standards
ISA-95 / IEC 62264
Reference model for integration between ERP, MES and the shop floor (levels 0 to 4), including data models for production orders, materials, equipment and personnel.
It defines the layer where our systems operate and the vocabulary used to exchange data with your ERP.
ISO 22400
Standard manufacturing KPIs such as OEE, availability, throughput and waste rate, with exact formulas.
The indicators we show follow these definitions, avoiding ambiguity about what counts as OEE.
IEC 62443
Cybersecurity for industrial automation and control systems, organized by zones and security levels.
It guides how we connect to machines and protect the factory network.
B2MML
MESA/ISA
XML implementation of ISA-95 models.
A practical format for standardizing data exchange between ERP and MES.
